Solid Surface Fabrication & Manufacturing

You want your customer/owner to be delighted with the products and materials that you specify. Most architects and designers know what materials they are going to specify before a project begins. This is because most architects and designers rely on the materials that they have used in the past and they have a relationship with the manufacturing companies.

When architects and designers are taking the obscure ideas of their customers/owners and turning them into a masterpiece project, the fabricators are not usually specified. The job goes to the lowest bid of the subcontractor that meets the prequalification. It may be specified that the fabricator have a minimum of 5 years’ experience working with this product. Does that guarantee a quality job will be done on time and in budget?

At ASST, we have 20 plus years fabricating solid surfaces. Our projects range in size from $30k to multi-million dollar projects. We know that commercial construction environments are dynamic and we plan our projects with contingencies. At ASST, we take a personal interest in our relationships with our customers. Providing quality products and services on time and in budget is what we do.


If you want to be specific about your next solid surface project, let ASST help you with your
specifications. Whatever you need, ASST can build it to your exact specifications, in a safe manner, and to the quality standards you expect. Contact us now online or call us at 717-630-1251.


Reading Hospital - Reading, PA - Architect: Ballinger, General Contractor: LF DriscollYou are designing and building a new healthcare facility or school laboratory. What materials will you choose? The cost of the material, the function of the material and the durability of the material usually have some relevance as what will be chosen for the surfaces.

In healthcare, schools, laboratories and more it is important that surfaces are conducive for a healthy environment. Bacteria and mold in healthcare systems, schools, laboratories, kitchens and bathrooms can be disastrous. Surfaces in these environments need to be easy to clean, non-porous, seamless, repairable and durable.

Acrylic polymer solid surfaces are non-porous and because of this mitigate the risk of mold and bacteria. This makes simulated stone acrylic polymer surfaces ideal for healthcare, schools, laboratories and more. Unlike natural stone surfaces, acrylic polymer surfaces can be thermoformed into just about any shape and size. With color matching adhesives, solid colors are seamless. Acrylic polymer solid surfaces are resistant to scratches and stains similar to natural stone. The benefit of acrylic polymer is that it is easier to clean and repair than natural stone. Cleaning is as simple as using soap and water. Repairing is as easy as sanding with sand paper. Plastic polymer/simulated stone is the obvious choice for most commercial surfaces.


ASST has decades of experience with plastic polymer solid surfaces.  Whatever you need, ASST can build it to your exact specifications, in a safe manner, and to the quality standards you expect. Contact us now online or call us at 717-630-1251.


Circular solid surface deskWhen a customer wants a surface product that will last and remain relevant for years to come, what material do you call on? For thousands of years, hard woods have been the go-to for everlasting furniture, fixtures and tops. The future is bright and modern solid surfaces are now the go-to for everlasting furniture, fixtures, tops and more.

When your product stands out from the others it normally does not come cheap. This is why it is important that your product stand the test of time. Most commercial environments are hard on surface products because of the amount of traffic. The path to success is using material that is durable, manageable to fabricate and is uncomplicated to repair.

At ASST we have 20 plus years of experience fabricating commercial solid surface projects. We know details such as, a patterned material is more likely to show a seam than a solid color. We know gloss finish and dark colors can be difficult to maintain. We know the temperature requirements to thermoform different solid surface materials. Most importantly, we know that our customers expect us to go Beyond the Surface Level ™.


To bring your next solid surface project full circle, let ASST help you with your specifications. Whatever you need, ASST can build it to your exact specifications, in a safe manner, and to the quality standards you expect. Contact us now online or call us at 717-630-1251.


Corian Glacier White staircaseSpecifying solid surface in today’s commercial construction doesn’t have to be difficult. Many architects/designers will rely on products they have used in the past. These specifiers are the conservative group and usually have been in their career for many years. More and more of today’s architects/designers are willing to use new products, green products and even experimental products. Both groups are now starting to understand that solid surface can be used for much more than just countertops. Solid surface is being used for everything from staircases/hand railings to outdoor seating. It doesn’t matter which group specifiers are in, they are all worried about one thing: price.

Problems can cost time and material. There are many problems that you can run into if you have never specified a solid surface color, pattern, shape, size or material. Problems that you may run into with patterns are seaming. Solid surfaces come in sheets. If the dimensions of your project are larger than the sheet, you will have a seam. If there is a pattern in the solid surface you have specified, there is a good chance you will see the seam. Solid colors in solid surface typically show no seam. A problem that you may encounter with shape is knowing which fabricator has the experience to thermoform and CNC the desired shapes for your project. Problems that you may experience with different types of solid surface materials are the restraints of the chemical makeup. Acrylics are great for back-lighted projects and are bad if it is extruded and has to be joined. No specifier wants to take on a project where the design calls for an eyesore of a seam which will be the first thing noticed. No specifier would want to take on a project where the size and dimensions have weight that cannot be managed.

At ASST we have 20 years of experience working with solid surfaces. We know just how tight a radius can be with different materials. We know how to hide the seam of a patterned material. We know that the weight for materials made of acrylic polymer and alumina trihydrate is approximately 4.5 pounds per square foot at ½” thickness (yes, that is important). At ASST, we know how to be specific with solid surface and we can help specify projects.


If you want to be specific about your next solid surface project, let ASST help you with your specifications. Whatever you need, ASST can build it to your exact specifications, in a safe manner, and to the quality standards you expect. Contact us now online or call us at 717-630-1251.


Solid Surface TableA considerable part of fabricating with solid surface is adhering separate pieces together. The solid surface fabrication joint requires a strong bond while maintaining aesthetics. This is accomplished by using the right solid surface adhesive that is matched to the surface color. The solid surface adhesive can be stronger than the material itself and with color matching, it is possible for the joint to subsist unnoticed.

Solid surfaces such as Corian©, Avonite©, Krion©, LG HI-MACS©, etcetera require adhesive to be joined together. Incorrectly joined solid surface can be unappealing and even dangerous. In most cases, designers and architects do not want seams that are visible for their projects. In all cases designers, architects and contractors want solid surfaces that will not come apart. Imagine someone leaning against a solid surface top and it coming apart. No one wants a product that could injure a customer.

Each manufacturer of solid surface makes adhesive that is color matching and ASST uses the correct color matching adhesive for each project. ASST has 20 years of solid surface fabrication experience. We know what adhesives to use, the correct amount to use and the correct way to finish the adhesive.


If you want your next project to stick in the minds of your customers, let ASST help you out. Whatever you need, ASST can build it to your exact specifications, in a safe manner, and to the quality standards you expect. Contact us now online or call us at 717-630-1251.


Dupont Corian benchesHow do you design and shape solid surface projects? The technique of thermoforming is used to mold and shape different solid surface materials. This allows flat sheets of synthetic solid surface material to be transformed into almost any shape. By using heat and pressure the synthetic material is shaped into different three dimensional, rounded designs. The material is heated until it is pliable, placed over a mold and vacuum formed by removing the air between the material and a high temperature silicon membrane. Once the material has cooled it is trimmed to exact specifications using our 5 axis CNC.

Not all surfaces can be molded and turned into three dimensional shapes but most synthetic solid surfaces can. This process cannot be used on other solid surface materials like quartz and granite. Companies that choose synthetic solid surfaces have a broader range of artistic ability when it comes to solid surface projects. Thermoforming is a tricky trade and creating the right balance of heat and bend is crucial to this process. The different chemical makeup of synthetic solid surfaces requires different temperatures. There are also limitations of the bend radius with different materials. No one enjoys telling a customer that the project has to be redesigned because the material specified cannot be formed into the desired shape.

ASST has thermoformed most synthetic solid surfaces and we know the requirements for each. With the high level of technology in our fabrication facility, there are no limitations to the design of synthetic solid surfaces. ASST can bend synthetic surfaces any which way to bring your 2D project plans into to the 3D world.


Let ASST bend over backwards for you on your next project. Whatever you need, ASST can build it to your exact specifications, in a safe manner, and to the finest quality standards you expect. Contact us now online or call us at 717-630-1251.


Solid Surface Backlighting - Iowa City Childrens HospitalHow do you get the ‘WOW’ factor across in your next solid surface project? Backlighting. Solid surface designs can be extraordinary and lighting them up can make them stand out from the rest. Backlighting acts like the cherry on top to the solid surface sundae and is a perfect finishing touch. The right type of lighting will make the architecture attract attention, illuminate details, and add dimension to the project.

Composition and depth of the solid surface can get lost in dark locations. Some of the leading solid surfaces on the market today have an element of translucency. The last thing anyone would want would be for that trait of translucency to go unnoticed. Don’t let your solid surface project fade into the background. Make it the centerpiece by lighting it up.

At ASST we create the most breathtaking and eye catching designs of Corian®, 3Form®, Krion®, LG HiMacs®, Avonite®, as well as other solid surface materials. Our creations come in different textures, colors, transparencies, and backlighting will make them stand out even more. Lighting fixtures can range from LED panels to light tape. Either way, lighting behind an ASST solid surface will make your project radiate in its space. ASST can design and incorporate backlighting into the solid surface project plan to make sure that it is unique and enhances the solid surface.


Let ASST guide you through the dark on your next solid surface backlighting project. Whatever you need, ASST can build it to your exact specifications, in a safe manner, and to the finest quality standards you expect. Contact us now online or call us at 717-630-1251.



Flush Mount SinkWhat is a flush mounted sink? A sink whereas the edge is flush with the top. There are different ways to mount a sink. Sinks can be top mounted, under mounted, or flush mounted. A sink that is glued or braced to the top of the counter creating an overlap is top mounted. This type of sink can be simply dropped in, glued and caulked. It can also be dropped in, fastened with hardware underneath and caulked. Under mounted sinks are glued under the counter or mounted with hardware. Flush mounted sinks are also glued under the counter. The counter is then cut down to fit the dimensions of the sink.

In all commercial environments reducing the risk of bacterial infection is essential. Mitigating the risk of bacterial infection is most essential in healthcare, education and laboratory environments. Since up to 80 percent of a bacterial cell’s weight is water, a sink is an ideal place for bacteria to propagate. Traditional top mount or bottom mount sinks leave a lip. This lip combined with moisture is a perfect environment for bacteria to lurk. Designing and building sink tops and bowls that promote bacterial growth can be a liability for the customer.

Flush mounted sinks are seamless, reducing the risk of bacterial growth, and aesthetically pleasing. The sink and top act as one continuous surface. This seamless design allows for a chic look and a healthy environment. ASST fabricates and installs these solid surface flush mounted sinks for commercial environments.


Call us today for your next commercial solid surface flush mounted sink project! Whatever you need, ASST can build it to your exact specifications, in a safe manner, and to the finest quality standards you expect. Contact us now online or call us at 717-630-1251.