Solid Surface Fabrication & Manufacturing

Thermoformed reception deskArchitects and Designers are continuing to create innovative geometric forms to satisfy their Client’s branding requirements. While companies today have a need to project an image of innovation and quality, this creates the problem of how to fabricate molds in a quick and cost effective manner. Curved solid surface cladding requires molds to form the heated solid surface to the geometry specified on the architectural drawings.

Creating wooden molds by carving them with power hand tools was initially the way it was done. The problem was how to reduce the exorbitant labor costs for creating these molds by hand. Also, using solid hardwood is expensive and was required depending upon the mold design.

With ASST’s 5-Axis CNC, we have addressed these problems. Labor costs have been reduced for the customer and new innovative sustainable molding materials can be utilized with this technology. We are also constantly looking for the next generation of materials to create our molds for better durability and machining accuracy.

We have found that the only limits to 5-Axis CNC capability is the designer’s imagination and CNC Engineer’s abilities. The evolution of 5-Axis CNC machining will eventually usher us into a world of instantaneous object creation further expanding the boundaries of innovative designs with solid surface. ASST looks forward to the challenges and opportunities this will present!

ASST is uniquely positioned to fulfill all aspects of your project. Whatever you need, ASST can build it to the exact specifications you require and the finest quality standards you expect. Contact us now online or call us at 717-630-1251.


BarringsGeneral Contractors want nothing less than subcontractors that are on time, organized and ready to mobilize on-site when scheduled. Building a large piece of solid surface millwork is one thing. Delivering and installing it correctly to an Owner’s satisfaction is another. Subcontractors need to demonstrate their dedication to performing their jobs with an attention to detail that ensures a successful solid surface millwork installation.

Many General Contractors can tell “horror” stories of poor installations or uncoordinated work that could not even fit in the elevator. Problems like this over time can damage reputations and contribute to a loss of business opportunity and profit.

To address this serious issue, ASST takes the organization and management of its projects seriously. ASST’s Critical Operating Tasks for scheduling is one of the key benefits of working with us. From the beginning, your project is organized into 21 Event Steps from initial pricing to final onsite installation. The details of your project are properly planned and field verified with shop drawings prepared for approval prior to fabrication. Items for large millwork pieces are labeled and coded with field seaming joints and/or match lines indicated for the onsite installer. These are just some of things we do to get a overhead view of your whole project. The sum of a projects parts are important and you have to be able to assemble them correctly!

ASST is uniquely positioned to fulfill all aspects of your project. Whatever you need, ASST can build it to the exact specifications you require and the finest quality standards you expect. Contact us now online or call us at 717-630-1251.


5-Axis CNC MachiningSolid Surface design and fabrication has changed dramatically within the last 25+ years. Architects and Designers today are creating radical designs that include a wide variety of complex geometric forms. Have you ever had an idea for a 3D design in solid surface but decided not to go ahead with it because it was too complex?

The problem has been how to take a 3D design drawing and translate it to a solid surface 3D form. In the past, creating molds and parts with hand and/or power tools would have been cost prohibitive to fabricate. Today, 5-axis machining solves all of these issues, reduces lead times and increases efficiency.

So what is 5-axis CNC machining? The term refers to the ability of the machine to move the bit in five different axes at the same time. 5-axis machines can rotate on additional axes which allows the bit to cut the materials from all directions with no limits. Software programs are utilized to create the 3D models necessary for the CNC machine to cut the required parts.

ASST has an amazing 5-axis CNC router with a 5’x10’ table. Our talented team uses this technology to create 3 dimensional molds for thermoforming solid surface and cutting repetitive complex 3D parts with solid surface materials. Reintroducing thermoformed parts to the 5-axis and final sizing allows very complex shapes to be recreated. This is done at a level of precision that is uncommon in commercial construction. The project process is completed with final hand assembly, finishing and/or shipping and installation to the designer’s desired specification.

Take off the constraints of solid surface in two dimensions. We Go Beyond Surface Level Solutions even in our manufacturing processes. Contact ASST for all of your 3 dimensional solid surface needs.