There are millworkers and countertop fabricators struggling to prosper in almost every city. Most fabricators can make a top to exact field measurements without issue and it is easy to find casework that will measure up to your project. There are many choices for Division 6 & Division 12 Millwork, Casework, Solid Surface and Quartz fabricators. Finding a vendor or subcontractor is not a difficult task. Finding a millwork, casework, solid surfaces and quartz partner that can take your project Beyond the Surface Level is another story.
What if you are designing or building a large health system
and you need a partner that can handle the solid surfaces, quartz, millwork and
casework. Some of the solid surfaces are unique and thermoformed and some of
the solid surfaces are flat tops. The thermoformed surfaces are patterned and
you need to know what the seams will look like. You need 575 of them. The
millwork and casework have different requirements depending on the department
and quartz is going in all of the executive offices. For this type of project, you need a partner
with years of experience and the capacity to handle this volume of work. Do
you know who you will call on to assist with your high-profile project?
At ASST (ə-ˈsist) we have been fabricating and installing Division 6/Division 12 Millwork, Casework, Solid Surfaces and Quartz for 22 years. We have successfully completed a large portfolio of health systems, schools and public space projects and we have received numerous awards for innovation and craftmanship. We know that if there is particulate in a solid surface it may not bend well; how tight a radius bend can be with some solid surface materials and we know that certain colors of solid surface material do not seam well. Many laboratories, pharmacies and critical care operations are now requiring organic-free material in their furnishings and we are now offering our Welnest Furnishings which have no organic material (www.welnest.com).
is uniquely positioned to fulfill all aspects of your project. Whatever you
need, ASST can build it to the exact specifications, in a safe manner and to
the finest quality standards you expect. We look forward to Going Beyond
for your exciting project! Contact us today at 717-630-1251 or visit our
website at www.asst.com.
Comments Off on Cradle Baby Bathing Bowl® – Delivering a Happy Baby
Newborns are in a “primary curve” C-shaped fetal position upon birth and for the first few months of life, they do not yet have the muscles to support their head. Research has shown that keeping an infant’s spine straight is not a sound physiological position and in addition to stressing the baby’s spine, it can also negatively influence the development of the baby’s hip joints (Dr. Evelin Kirkilionis, University of Freiburg).
Straightening the baby’s spine immediately after birth is not healthy. Giving birth is stressful for the mother and healthcare providers have made advancements in reducing this stress for mothers. If you do a web search for reducing the stress of child birth you will find most results are geared toward reducing the stress for mothers.
At ASST, we know that reducing the stress of birth for the child is important to every parent and the desire for every parent is to have a happy, healthy baby. We worked with the labor and delivery team at St. Joseph Medical Center in Baltimore to develop our Cradle Baby Bathing Bowl®. Our Cradle Baby Bathing Bowl® is ergonomically designed to support the newborn and reduce the risk of Healthcare Acquired Infection. From Africa to Australia, our Cradle Baby Bathing Bowl® is part of new life around the world.
Whatever your solid surface needs, ASST can build it to the exact specifications, in a safe manner and to the finest quality
standards you expect. Contact us now online or call us at 717-630-1251.
Comments Off on Solid Surfaces – The Solid Choice For Healthcare
Healthcare Acquired Infections are also known as nosocomial (nōzōˈkōmēəl) infections. The awareness of Healthcare Acquired Infections (HAI) is at an all-time high and prevention or reduction of HAI is crucial to caring for the patient. HAI costs are incurred by the patient and the healthcare provider. Patient costs of HAI include increased length of stay and even death. Healthcare provider costs of HAI are withheld provider compensation and higher insurance rates.
How can healthcare providers reduce the risk of HAI? One of the primary methods of reducing HAI, according the Centers for Disease Control and Prevention, is environmental cleaning. How can you clean a laminated top with a chip exposing the particle board core? The answer is that you can’t. In most healthcare environments, once a PLAM countertop has been chipped, it will have to be replaced to ensure that the healthcare provider is reducing the risk of HAI and will pass a healthcare inspection.
What if your method of infection control cleaning damages your furnishings? Ethanol, bleach and strong detergents will deteriorate Plastic Laminate (PLAM) exposing the particle wood substrate beneath. This provides a medium for bacteria to grow and another check mark for the health inspector. When PVC edge banding peals, the exposed wood substrate is a prime location for bacterial growth as well.
Solid Surfaces are resistant to chemicals, restistant to bacteria and will not delaminate. This makes solid surfaces desirable for healthcare environments and HAI can be reduced by replacing PLAM with solid surfaces. Every health system should make the replacement of laminate surfaces with solid surfaces part of their Infection Control Plan.
At ASST, we have been fabricating healthcare solid surfaces for 22 years. We have a solid surface
fabrication facility in McSherrystown, PA and a quartz fabrication facility in Corry, PA. Whatever
your needs, ASST can build it to the exact specifications, in a safe manner and to the finest quality
standards you expect. Contact us now online or call us at 717-630-1251.
Comments Off on Thermoforming Solid Surface – It’s OK To Get Bent Out Of Shape
How do you design and shape solid surface projects? The technique of thermoforming is used to mold and shape different solid surface materials. This allows flat sheets of synthetic solid surface material to be transformed into almost any shape. By using heat and pressure the synthetic material is shaped into different three dimensional, rounded designs. The material is heated until it is pliable, placed over a mold and vacuum formed by removing the air between the material and a high temperature silicon membrane. Once the material has cooled it is trimmed to exact specifications using our 5 axis CNC.
Not all surfaces can be molded and turned into three dimensional shapes but most synthetic solid surfaces can. This process cannot be used on other solid surface materials like quartz and granite. Companies that choose synthetic solid surfaces have a broader range of artistic ability when it comes to solid surface projects. Thermoforming is a tricky trade and creating the right balance of heat and bend is crucial to this process. The different chemical makeup of synthetic solid surfaces requires different temperatures. There are also limitations of the bend radius with different materials. No one enjoys telling a customer that the project has to be redesigned because the material specified cannot be formed into the desired shape.
ASST has thermoformed most synthetic solid surfaces and we know the requirements for each. With the high level of technology in our fabrication facility, there are no limitations to the design of synthetic solid surfaces. ASST can bend synthetic surfaces any which way to bring your 2D project plans into to the 3D world.
Let ASST bend over backwards for you on your next project. Whatever you need, ASST can build it to your exact specifications, in a safe manner, and to the finest quality standards you expect. Contact us now online or call us at 717-630-1251.
Comments Off on Solid Surface Collaboration – Nursing The Seeds of Innovation
We’ve all made the statement “There has to be a better way”. The typical progression of questions asked by most solid surface fabricators are “How do we bring our solid surfaces to Market? How can we break into the larger solid surface projects? What are the limitations of what we can do with solid surfaces? How can we become more efficient in our fabrication processes?”
The cost of trial and error in solid surface fabrication can be expensive. Will a new $500,000.00 5axis CNC make your shop more efficient? Will minimizing ‘flip’ in your fabrication process improve your thermoforming capabilities? Probably not but a 5Axis can help you with your thermoforming and minimizing “flip” will help production line efficiency.
Collaboration ~ The work and activity of a number of persons who individually contribute toward the efficiency of the whole.
At ASST we are hosting the ISFA Solid Surface Industry Roundtable on August 13th-15th. The discussions will include How to Get the Work (two parts), Helping the Design Process Through Education, Shop Layout and Processes, AWI Specifications/QC Standards. We will also be doing a tour of the ASST fabrication facility, dinners and a unique Ghost Tour in Gettysburg.
Comments Off on Solid Surface Adhesion – Solid Surface is Sticking Around
A considerable part of fabricating with solid surface is adhering separate pieces together. The solid surface fabrication joint requires a strong bond while maintaining aesthetics. This is accomplished by using the right solid surface adhesive that is matched to the surface color. The solid surface adhesive can be stronger than the material itself and with color matching, it is possible for the joint to subsist unnoticed.
Each manufacturer of solid surface makes adhesive that is color matching and ASST uses the correct color matching adhesive for each project. ASST has 20 years of solid surface fabrication experience. We know what adhesives to use, the correct amount to use and the correct way to finish the adhesive.
If you want your next project to stick in the minds of your customers let ASST help you out. Whatever you need, ASST can build it to the exact specifications, in a safe manner and to the finest quality standards you expect. Even our EMR safety
rating is outstanding at .793! We look forward to Going Beyond to address your exciting project challenges. For a quote, contact us now online or call us at 717-630-1251.
Comments Off on Healthcare Infection Prevention – Solid Surface Solutions for Infection Control
According to the Centers for Disease Control (CDC) approximately one in 25 acute care patients acquires an infection during their stay. These findings are alarming and have triggered an urgency to address the issues surrounding patient acquired infections. Facilities managers and infection control practitioners (ICPs) are aware of how bacteria and mold grow in/on horizontal and vertical surfaces. It wasn’t until recently that sinks, countertops and wall cladding were studied as potential sites for the spread of disease.
Plastic laminate finishes on healthcare casework and wall cladding have seams and exposed edges that can harbor bacteria. Laminate substrate is usually particle board. While it is dense and may appear to be non-absorbent, it is porous and will absorb moisture over time. Wet wood will harbor bacteria, especially Aspergillus fungi.
A solution to these problems can be found by utilizing solid surface which inherently inhibits bacterial growth. By creating a seamless, nonporous surface where pathogens can’t grow, solid surface can help with control issues and maintenance. Solid surfaces such as Corian, Avonite, Wilsonart, Durasein, LG or Krion can survive the impacts, nicks and cuts that ruin most wall surfaces. It is renewable, repairable and reusable. If the solid surface is damaged it can be repaired onsite, saving labor costs and resources. While warranties may vary from manufacturers, some will guarantee the material for as long a ten years.
Solid surfaces have proven superior performance in healthcare applications such as wall cladding, casework, countertops and more. Let ASST ASsiST you protecting the health of others with our custom solid surface fabrication. For a quote, contact us now online or call us at 717-630-1251.
Comments Off on Solid Surface Public Seating – Increased Performance with Thermoformed Solutions
Public seating in high traffic applications can take quite a beating. Design professionals are under increasing pressure from clients to provide seating solutions that are both durable and comfortable. Many are unaware of the flexibility solid surface provides to create seating that conforms ergonomically. The inherent performance characteristics of thermoformed solid surface materials provide an amazing opportunity to increase the longevity of public seating.
Design professionals today are bombarded with a plethora of furniture seating solutions. Unfortunately, many of these “seating systems” are poorly manufactured with planned obsolescence. Constructed of cheaper plastics, many of these systems fail soon after warranty expiration. This is hardly a strategy for clients looking to be environmentally responsible. Design professionals need to provide smart ergonomic seating solutions addressing both performance and value. These challenges seem insurmountable when industry standard public seating systems don’t fulfill your specified requirements.
ASST has the capability to help. With a state-of-the-art thermoforming studio we can create ergonomic seating to your exact design specifications. We can share past solid surface project case studies to inspire your creativity. Working in concert with your team, we provide design assistance and credible information to present to your clients. Tailored services to meet busy design professional’s needs are what we do!
Let us assist you with your next solid surface seating project! Whatever you need, ASST can build it to the exact specifications, in a safe manner and to the finest quality standards you expect. We look forward to Going Beyond for your exciting project! Contact us now online or call us at 717-630-1251.
Comments Off on Making Spaces That Inspire – Stimulating Solid Surface Solutions
Can inspiration be engineered? Can the urge to do something creative be designed? What if we told you that solid surfaces could be formed into ANY shape and that flat tops are yesterday’s solid surface? Most people don’t realize that you can get the everlasting qualities of solid surfaces in whichever design you want.
Solid surfaces are known for minimizing the spread of bacteria and durability. Solid surfaces are not known for the ability to be formed into different shapes. Architects want to illicit emotions with their designs. Owners want to wow customers with a product that is long lasting and cost effective. General Contractors want a design that is uncomplicated and safe to build. How do we provide the desired outcome to all parties involved?
Because of ASST’s depth of experience we can provide a wealth of knowledge for your solid surface project. We can share creative ideas and best practices incorporating solid surfaces into your next project. Whether you are looking for curved solid surfaces, translucent backlit vertical panels or unique public seating, ASST can help. We can provide you with the project inspiration and technical details to make your solid surface strategy a success!
ASST is uniquely positioned to fulfill all aspects of your project. Whatever you need, ASST can build it to the exact specifications, in a safe manner and to the finest quality standards you expect. We look forward to Going Beyond for your exciting project! Contact us now online or call us at 717-630-1251.
Comments Off on Solid Surface Healthcare Casework – Thinking Outside the Square Box
The healthcare industry has long understood the necessity of reducing the spread of bacteria by minimizing the use of porous materials. For years the healthcare industry has utilized Plastic Laminate (PLAM) casework because of the cost effective traits. Solid surfaces such as Corian ®, Durasein ®, Krion ®, LG HI-MACS ®, Wilsonart®, and Avonite ® may cost more upfront; however, this material is virtually future proof.
Casework has traditionally been made of Plastic Laminate clad MDF with PVC glued to the edges. Some of the shortcomings of PLAM casework is the lifespan before adhesives start to fail, the durability of laminate materials and the lack of positive aesthetics. Once the casework is damaged or begins to come apart, it is no longer suitable for healthcare without the risk of harboring bacteria. No health system wants to find out that the loose PVC edging on a piece of casework is spreading bacteria. PLAM is traditionally made using square or rectangular shapes which limits the creativity of design. Today health systems are looking to assist people with ailments as well as being known as a leader in design.
Solid surface material is ideal for the healthcare industry. Solid surfaces are non-porous making it resistant to bacteria growth. Solid surfaces are easy to clean and because there are no layers, it will not separate. Solid surface is easy to repair, long lasting and can be thermoformed into any shape. At ASST, we have 21 years of experience fabricating casework for the healthcare industry. If you want to reduce the risk of spreading bacteria and wow your customers with the design, solid surface is the obvious choice.
If you want your next project to stand the test of time and “wow” your customer, let ASST help you out. Whatever you need, ASST can build it to your exact specifications, in a safe manner, and
to the finest quality standards you expect. Contact us now online or call us at 717-630-1251.